THE NEW WASTE TYRE PYROLYSIS RECYLING MACHINE

1 CE and ISO 9001 2 Pollution-free and installation for free 3 Complete aftersales service 4 Boilerplate: Q245R/Q345R

We mainly have five models pyrolysis machine

LN-2200-6000, 5 tons per batch capacity, 7-8 tons per day;

LN-2200-6600, 6 tons per batch, 8 tons per day;

LN-2600-6000, 8 tons per batch, 8 tons per day;

LN-2800-6000, 10 tons per batch, 10 tons per day.

LN-2800-6600 12 tons per batch ,12 tons per day

 

Time for One Batch:

Model	Feeding time	Processing time	Cool time	Discharge time	Total time	capacity
LN2200*6000	2hours	7-8hours	2hours	1hours	13hours	5 MT
LN2200*6600	2hours	8-9hours	2hours	1hours	14hours	6MT
LN2600*6000	3 hours	10-12 hours	3 hours	2 hours	20 hours	8 MT
LN2800*6000	3 hours	12-14 hours	3 hours	2 hours	21 hours	10MT
LN2800*6600	3 hours	14-15 hours	3 hours	2 hours	23 hours	12 MT

Machine working process

1. first load waste tires inside the reactor, then close the reactor loading door, make it sealed fully.

2. Then start the fire, heating at the heating chamber with coal or firewoodornatural gas, oil. When the temperature rises up to 220 degrees, there will be oil gas coming out through the oil gas opening from the reactor. The oil gas comes into the oil separator. The heavy oil (thick oil with some residule) will come down and flows into the heavy oil tank. While the other light oil gas will comes automatically into the water cooling system, and be cooled down into liquid. Then the oil flows into the oil tank. So we got heavy oil and light oil.

During 220-280degrees, there will be large quantity of oil coming out.

3. At the same time, there will be little oil gas, the chemical name isC1-C4,they can't be cooled in normal way. So this gas will be recycled back to the heating chamber as fuel to heat the reactor. We named this gas aste gas.

So at the first beginning of heating, you use coal or firewood to heat the reactor, then during 220-280degrees, using waste gas to heat the reactor

4. In average, per ton raw material, the fuel cost is 60kg for heating. We take the coal or firewood as example, LN-2200-6000, 5 tons tires loading, then it costs 300kg coal or firewood.

And elctricity is less. Because this pyrolysis machine, the main power is the heating fuel costs. There is one speed reducer to let the reactor rotating so that it can be heated evenly. If not the bottom part which is heated long time will break soon. This speed reducer is 3kw. While there is another big electric part, the draught fan for the smoke processing. It pulls the smoke from the heating chambe

Oil Production

 Oil: 45%-50% if pure steel tyres

       35% if bike tyres

       15%-65% if plastic ( PE.PP is good, PVC. Is not good)

Steel: 10%

Carbon black: 35%

Heavy oil: 10%

 

Pyrolysis tyre machine configuration

1. Pyrolysis reactor,

2. The cover

3. Sub-air package (good oil and heavy oil separator)

4. Oil gas cooling system, vertical tubes cooling has 2 or 4condensers

Or a big pool with 22 coiled pipes, four damper tanks, cooling tower30MT/H

5. Light oil tank

6. Heavy oil tank

7. Water sealing tank (safety system)

8. Gas combustion system (including the air blower, gas guns), etc

9. Dedusting system: sulfur removal system with spraying head desulphurization

10. Draft fan

11. The speed reducer

12.The electric control cabinet

13. The heating chamber and burners

14. The Magnetic rings

15. Waste gas collecting system

16. Chimney

17. Water pump

18. Oil pump

19 carbon black discharge machine

20 carbon black cover

 

The usage of final production:

1. Fuel oil from waste tire are used in below industries

A. power plant factory

B .glass factory

C. cement factory

D. ceramic factory

E. aluminum factory

2. Carbon black from waste tire are used in below industries

A. electric cable jacketing

B. conveyor belt

C. hose and doormat

D. black nylon bag

E. rubber additives

 

3. Steel wire from waste tyre can be re-sale to steel facto

Main Technological Characteristics.      1. This device has continuous and canned feeding and tapping system, and the maximum feeding capacity reaches to 20 tons per 24 hours. The production efficiency is three times to the traditional rotary Intermittent Operation Equipment.      2. The heating method of the new equipment is indirect heating method, and the advantages of this method are as follows:              When some problems occur in the system, closing the induced draught fan can cut the heating source in sudden to ensure the system’s safety.             The heat exchange distance is more than that of the old equipment by 5-7 times, thus having a higher thermal efficiency.              Extend greatly the service life of main equipment, and the service life of the new equipment is longer than that of the old one by 2-3 times.       3. Equipment’s Shape: beautiful and decent, and economic and practical;       4. Catalyzing heat split technology and chemical extracting technology for product;      5. The equipped environmental protection fittings are more perfect, such as waste gas burner, and flue dust chamber;      6. The equipment has reasonable design and advanced manufacturing technologies and a high automation degree and complete safety facilities.

Environmental Protection(Treatment of the three wastes in the course of production)      1. Exhaust gas      By means of full combustion in water seal and gas burner of safety devices, the pollution of exhaust gas shall be eliminated and a large amount of fuel shall be saved. Zaoqiang ZTC series desulfurization dust collector shall be used to discharge smoke and dust; the discharge of smoke and dust shall meet related standards of —2001      2. Waste liquid      Faintly acid waste water shall produce in the course of treatment of oil products (about 50 kg waste water each ton oil, small volume and tracable); after neutralization by adding faintly alkaline liquor, the neutral waste water shall be harmless with three-grade filtration and be discharged into special evaporation processor to vapor (heat source is the flue residual heat of main processor).      3. Waste solid      The waste plastic will have some solid residues, which probably accounts for 5% to 10% of the weight of waste plastic, after being catalyzed and thermally cracked. And its main component is crude carbon black and can be the raw material to produce industrial carbon black, and also can mix with the fly ash generated in heat power plant that takes coal as its raw material to be the material for producing fly ash brick (a kind of environmental protection type building material)

Economic benefit analysis

Economic benefit analysis of nlln-2800*6000 type equipment            a. Material cost: 10800 RMB = 12 tons*900RMB/ton             b. Fuel cost: 1152RMB=1.2ton. *800RMB/ton             c. Cost for water and electricity: 264RMB=12kw. * 22h*1RMB/kw.             d. Salary for workers: 240RMB=four people*60RMB/person             e. Depreciation cost of equipments: 500RMB/day            f. Tax (remark): free from tax for environmental protection project             g. Other expenses: 100RMB/day      Total: 13056.00 RMB       The fuel oil produced can be calculated on 4000RMB/ton      W-T-5 Model, Daily turnover: 4000*4.8 tons=19200.00 RMB      Daily profit:      19200.00RMB/day-13056.00RMB/day=6144.00RMB/day      Monthly profit: 6144.00RMB/day*25 days=153600.00RMB      Yearly profit (ten months):1536000 RMB      Calculation of investment recovery       Monthly profit: 153600.00 RMB, put into operation within 30 days after device enters factory; capital can be totally recovered shortly in normal production condition.

After-sales Service

We are responsible for equipment manufacturing; our workers will guide installation and debugging.

Second, when equipment installation finish , we entrust technical personnel to assist the buyer's how to use the machine, and train the staff the production technology, so as to facilitate the buyer to staff production skills.

Third, equipment (including accessories) (human factors and wear parts, except one year guarantee) all non-standard parts can enjoy one year warranty; if buyer operate the machine according to the catalogue which is broken we should be unconditional to repair or change the spares parts.

Fourth, we provide free catalyst formula for the buyer.

Payment terms:

1)    If FOB(LIANYUNGANG PORT AND QINGDAO PORT ), First pay 30% as the deposit (2)Seconded pay 70% when delivery

2)    Delivery time: 25 days

Warranty time: one year.     Long-life maintenance

THE NEW WASTE TYRE PYROLYSIS RECYLING MACHINE