Waste Tyre Pyrolysis Equipment

1.Reactor material: Q245R/Q345R 2. The reactor door size:1.2*1.6m 3.Machine life: At least 4 year

Pyrolysis Machine Process Description:

Feed the reactor with raw materials through the feeding door by labor or machine and then close it tightly. Heat the reactor with coal, wood or other fuels. Some harmful smoke will come out along with the heating, but it can be removed by the desulfurization deduster, the water film cyclone and the bag deduster. The smoke form the exhaust disposal system is no different from the air. The draft fan helps to inhale the smoke from the pipe and then release it into the sky more quickly.

The oil gas will travel from the reactor to the gas separate, in which the heavy oil and impurities will depart from the gas due to the gravity. Then the gas will continue its journey into the depositing tank for a second separation. After that , the cleaned oil gas will run into the cooling condensing pipes in the cooling pool, where the gas will convert to liquid, the oil, and then flow into the oil tank for storage.

There will be some waste gas in the oil tank. It will follow the pipe over the oil tank into the cooling pool for a second condensing so that the remained oil gas could turn to oil to improve the oil yield rate. As for the waste gas, that cannot transform to liquid will go to the water seal and then to the furnace for burning. It is not only environment protection but also energy conservation.

1. Pyrolysis Machine Specifications

  1.10 tons model, per batch, costs 22-23 hours

  2.Automatic welding and ray detecting tools for machine manufacturing

  3. Reactor weight:12-13tons2. Pyrolysis machine oil output:

Oil output percentage	Used tyres,scrap tyres	Big truck tyres	45%--50%
		Car tyres	40%
		Bicycles and motorcycles tyres	30%--35%
	Waste plastics	Fishing net,Safety net, farm-oriented film	45%--50%
		Conwenient bags , weave bags	40%
		Off –cut of recycled paper mill	20%--30%

3. Details of Tyre Pyrolysis Oil

1. The raw materials: waste tires,plastics and rubber

2. Total Capacity: 5 tons/day, 8 tons/day,10 tons/day, 12 tons/day

3. the size of reactor:2.2m*6m,2.6m*6m, 2.8m*6m, 2.8m*6.6m

4.Average crude oil: 45%

5.Average carbon productivity :35%

6. Average steel productivity:  Around 10%, depends on the tire kind

7.Average gas productivity: 5%-10%

8. The decompose temperature: maximum temperature is 380-400 degree Cm

9. Coal or firewood cost: 60kg or 70kg

10.Discharging time: 2-3 hours

11.Feed in time: 2 hour

12.Reactor depth-ratio: 2/3 minutes

13.Design pressure: 0.04 Mpa

4. Power Requirement of tyre pyrolysis oil

System	Components	Power
Pyrolysis system	Feeding conveyor	4 kw
	Speed reducer	3kw or 4.5kw
	Reacotr, with cover and base
	Oil separator
Cooling system	Cooling pipes or condensors cooling
	Cooling tower	5.5 kw
Oil storeage system	Oil tank
	Heavy oil tank
Waste gas recycle    system	Waste gas recycle  system
	Fire guns
	3 Blower	0.25 kw
	Heating Furnace
Deduster system	Desulfurization deduster
	Water tank
	Draft fan	4 kw
	Chimney	6m long

 

  

  

 

 

 

Waste Tyre Pyrolysis Equipment